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Article: Challenging the Formulator – Biocontrol and Conventional Crop Protection

By Dr Jim Bullock. Taken from the June 2020 edition of Outlooks on Pest Management.

Whether it is a synthetic or a biological material, the journey of an active ingredient (AI) from manufacture to its target site is a perilous one. Along the way there are numerous opportunities for the AI to be degraded, destroyed or removed.

Following production of the AI, it may be vulnerable to chemical and thermal instability. Again, during formulation and on storage after manufacture, possible physical and chemical instability will need to be considered. Compatibility of the AI and co-formulants with packaging materials will also need to be taken into
account.

During application there are further opportunities for the AI to be lost. In a spray tank there is a risk of physical instability (e.g. particle agglomeration and settling) and of incompatibilities with other products added to the tank such as adjuvants and other AIs.


Once sprayed, the droplets may drift and miss the target area or, even if they reach the leaf, not adhere there. Then, it may not persist on the leaf (or pest) surface or (in the case of systemic AIs) be taken up by the target. Finally, even once taken up by the target, there can be further chemical incompatibilities which degrade the AI.

Many of these problems can be tackled by good use of formulation during product development.

To read the rest of this article go to Outlooks on Pest Management (Jun 2020).

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Webcast: Rapid growth seen in biocontrol formulations over next decade

June 2020

From IHS Market Agribusiness

There is little doubt that the market for biocontrol products in agriculture has increased dramatically over the last few years and will continue to do so over the foreseeable future. The biggest growth rates are expected in Latin America, mainly due to the entrance of biocontrol products into row crops and cereals in Brazil.

It is estimated that global sales of biocontrol products increased from just US$ 0.1 billion in 1993 to around US$ 3 billion in 2016, with a projection of sales of over US$ 4 billion in 2020. Average growth of around 10% a year is seen to 2025. This compares with a total global pesticide market now worth $59 billion.

Listen to the webcast below to gain insight into this rapidly-growing sector and understand the factors influencing bioformulations going forward.

For further details of the IHS Markit Special Report “Bioformulations 2020” have a look here.

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Article: Emulsifiable Concentrates – The Future of Agrochemical Formulation?

By Dr David Calvert – taken from the Agropages ‘2020 Formulation & Adjuvant Technology ‘ magazine published in May 2020.

There can be little doubt that in all markets, not just agrochemicals, there is a drive to more sustainable and environmentally-friendly products.

Delivering products with these claims has been hampered by a number of different factors. Whilst the definitions of sustainability in particular has been helped by the publication of the United Nations Sustainable Development Goals, there remains a significant hurdle in all markets, namely do the new products still work, both functionally and economically?

In agrochemicals the Emulsifiable Concentrate (EC) formulation is a traditional formulation type and is in essence a very simple formulation consisting mainly of the active ingredient, a solvent and an emulsifier system which helps to provide the instant emulsification when the product is added to the spray tank. The manufacture of EC formulations is also very simple with little specialised equipment required…

To read the rest of this article go to Agropages.

To download the full Agropages magazine go here.

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Bioformulations 2020 – New report from Agribusiness Intelligence authored by iFormulate

February 2020

We are delighted to see the publication of Bioformulations 2020 by Agrow / Agribusiness Intelligence. The report was authored by iFormulate’s Jim Bullock and David Calvert and it focuses on the challenges and opportunities provided by formulation technology in the rapidly growing markets for biocontrol and biostimulant products.

Further details including sample pages and ordering information are available from S&P.

There is little doubt that the market for biocontrol products in agriculture has increased dramatically over the last few years and will continue to do so over the foreseeable future. Whilst definitions make it difficult to get to precise figures, it is estimated that sales of biocontrol products increased from US$ 0.1 billion in 1993 to around US$ 3 billion in 2016, with a projection of sales of nearly US$ 5 billion in 2020. 

The drivers behind the growth forecast for this sector are:  

  • Increased Pesticide Resistance 
    With the increasing use of pesticides, many crops and target pests have developed resistance to traditional pesticides. Strategies to counter this have included pesticide mixtures, rotations but also the inclusion of more natural crop control methods and the use of integrated pest management (IPM).  
  • Consumer Perception 
    In Europe particularly, there is a negative perception from the public of “chemicals” and pesticides and any products which make a claim to be natural are regarded as being “better” and “safer”. 
  • Increased Focus by Regulators/Governments on “Synthetic Pesticides” 
    Many of the traditional products for crop protection need their approvals renewing and the regulators are now being increasingly wary of renewing approvals. 
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Article: Adjuvants for Bioprotection

David Calvert, September 2019

Adjuvants are commonly added to commercial pesticides, either in the spray tank or as delivered to the farmer, known as in-can. They are not active ingredients in themselves but bring performance benefits to the products such as spray drift minimisation, penetration enhancement, rain resistance leaf adherence etc. The global market for adjuvants was estimated to be grow to more than $3.5 billion dollars in 2021 in the Adjuvants and Additives report published by Agrow in 2017, which was a Compound Annual Growth Rate of about 6%. So we would expect that this healthy growth rate would be intimately linked to the growth of biopesticides?

For the remainder of this article go to New Ag International Magazine, page 24.

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Article: The Challenges of Biopesticide Formulation

Jim Bullock, May 2019

Aided by a favourable regulatory climate, as well as by concerns about conventional pesticides, the biopesticide market continues to grow. The global market is projected to grow from USD 3.0 billion in 2018 to USD 6.4 billion by 20231. Alongside the increased use of biopesticides (and other bio-actives used for agriculture, such as plant growth regulators and biostimulants) have come developments of more effective Integrated Pest Management application methods which take into account the health of the wider ecosystem and of the possible environmental impact of using control methods. However, with a total pesticide market (i.e. including conventional chemical pesticides) of around USD 56 billion, there remains considerable potential for further biopesticide growth…

For the remainder of this article go to the Agropages Formulation and Adjuvant Technology 2019 magazine. A free login is required.

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Article: Formulating Biologicals: Encapsulation and Stability

Jim Bullock, August 2019

When formulating biological actives for crop protection, the main challenge is that of stability – in the case of natural extracts such as peptides and proteins there can be chemical or physical mechanisms for instability and in the case of microbials,biological stability can be an issue. Additionally, the stability of the product to degradation by UV light can also be important and challenging.

One of the ways in which formulators can protect the active against degradation is by using microencapsulation technologies. As well as improving stability, microencapsulation can be used control the rate of release of an active or to reduce the exposure of the user to the active for reasons of safety…

For the remainder of this article go to the Agropages Biologicals Special 2019 magazine. A free login is required.

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University of Lincoln: A Very Professional Practice

iFormulate was delighted to be able to support the University of Lincoln in celebrating the achievements of the latest graduates from the University’s M.Chem course.

This year’s winner of the Profession Practice in Chemistry prize was new graduate Declan Finney. The award was sponsored by iFormulate.

Since the inception of the Lincoln M.Chem course, iFormulate‘s David Calvert and Jim Bullock have and presented a short lecture series on Formulation Science and Technology to Lincoln’s second-year M.Chem students.

Declan commented on the value of his M.Chem degree and the Professional Practice modules: “I am a recent MChem graduate of chemistry at the University of Lincoln. My degree has provided me with a range of transferable skills and techniques that I have brought to the workplace with confidence and integrity. As part of my studies, I completed Professional Practice modules that have broadened my understanding of the chemical industry and helped me to develop both in a professional and personal sense. I am incredibly honoured to receive this award and would like to thank everyone who has been a part of this journey. Special acknowledgement to Professor Ian Scowen, Dr. Tasnim Munshi and Dr. Lyudmila Turyanska for their continued support throughout my four years at Lincoln.

October 2019.

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Labelled to confuse?

What is in or on a label? Over the last few months, I have been mulling over the value – or in some cases lack of value – of labelling. My thoughts were provoked started with an article in the UK’s Daily Telegraph which revealed that currently in the UK there are no less than 58 widely used symbols on packaging, glass, plastic and batteries which are intended to inform consumers what and whether they can recycle.

Add to this the large number of European Resin Identification Codes (RIC) for plastics as well as the widely varying recycling capabilities of the UK’s local authorities and it is hardly surprising that consumers, even well-meaning ones like myself, struggle to know what they can and cannot put into their recycling bin.

I then had the pleasure of presenting at the First Biopesticide Summit in Swansea in the summer and was on a panel which was posed the question of which single action they would like to see that would potentially increase the uptake of biopesticides. One panel member put forward the idea that all foods should be labelled with the materials that they had been treated with. I thought this was an interesting suggestion, fraught with difficulties, but still worth considering. Shortly afterwards I bought some oranges in the local supermarket and happened to notice the label stated that they treated with imazalil and thiabendazole. The label also mentioned E904 and E914.

So was I any wiser having seen this? I could have used my smartphone to find out that E904 is shellac – which in some cases is not suitable for vegans- and that E914 is a polyethylene wax but how many shoppers have time to do that? As for the other two treatment regimes, how many shoppers are going to look at dossiers and safety reports and then make a decision as to whether to purchase the oranges? Then a few weeks later I buy some more oranges and the label stated that they had been treated with imazalil, thiabendazole, pyrimethanil, 2,4-D, Wax E914, E904 and E903. So are these “better” or “worse” than the first bag of oranges?

Admittedly, the reason for the labels on oranges relates to specific regulations about post-harvest treatment on oranges and is not widespread. However, it does raise the question about what it is intended to achieve? Am I as the consumer better informed? I suppose so, but has that influenced my next purchasing decision? Probably not – and I’m a chemist who knows a little about agrochemicals.

So rather than words, what about symbols or logos? Well in agriculture, if the desire of one conference delegate comes true for all produce, then we could be heading towards the same issue I highlighted earlier with recycling. Food labelling in the UK has used the traffic light symbols to highlight content of salt, sugar and so on in foods – so could that be an answer? The levels used for food labels are absolute and not subject to interpretation, so who would determine what should be labelled red, orange and green for agricultural produce?  

Labelling can be a very powerful tool – as we see regularly in cosmetics with “free-from” labels – but before anything is introduced, there needs to be some thought given to how it can be extended and what real value it brings when making actual purchasing decisions. I don’t have the answer but I do hope that those introducing the labels look at the big picture and are not just seeking a short term publicity gain. 

David Calvert – October 2019

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Just when you thought formulations were complex enough…

Dr David Calvert – July 2019

Photo credit: Dr Simon Gibbon’s drone

The Formula Conferences first started in 1987 in France and the tenth in the series(Formula X) was organised by the Formulation Science and Technology Group (FSTG) of the Royal Society of Chemistry and has just taken place in Manchester.

We were delighted to be invited to organise a two hour workshop on “Design of Formulations” for 30 of the delegates on the second evening and were even more pleased that all of the registered delegates stayed until the end and by then appeared to have gained a good understanding of concepts such as Customer Promises, Critical Quality Attributes, Critical Process Parameters and the like.

In the main conference, I was struck by two elements, namely the continued drive to making formulation into a science and the never-ending search to find new formulation formats to solve delivery problems.

Let me start with the drive to making formulation more of a science and I have to confess that I am now becoming a little tired of hearing how formulation is (or was) an art and that efforts are now underway to turn it into a science. I welcome more science but have to say that the “grey-haired formulators”, of whom I am unashamedly one, were more than just “lucky artists” and that there was often some logic, and quite often science behind our efforts. Still, I am encouraged by efforts to bring more rigour to test methods for simple “dirty” tasks such as cleaning, deposit and release of functional additives on textiles and rain resistance of pesticides on leaves.

Venturing even more into formulation science, there were many talks about encapsulation techniques and materials and I heard for the first time that there are some limitations to what graphene can actually achieve! Furthermore, we heard about different types of emulsions such as water in water, double emulsions and Pickering Emulsions.

So I look forward to the next Formula Conference in three years time at an – as yet – unspecified venue and I would like to thank in particular Flor Siperstein, Helen Ryder and Simon Gibbon for their hard work in organising the conference. Simon further demonstrated how the oldies can embrace new technologies with his use of QR codes in the programme and on badges as well as with the conference photo (above) taken using a drone. Maybe at the next conference we will have a presentation from a hologram?

Comments and questions: david@iformulate.biz.

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